Now offering Local Delivery and Store Pickup at Checkout!

Tabanero Cigars Are Better Than Cubans

Handmade by Trained Cuban Artisans

All of the cigars at Tabanero Cigars are handmade in the USA by Cuban Artisans. Every one of our Cuban Artisan rollers are trained in Cuba and come to the famous Ybor City for a chance to live out their dream!

Cuban Rollers at Cigar Rollers

Each cigar rolled at Tabanero Cigars is better than a Cuban cigar. Look next for a Cuban with a Made in the USA logo! There will never be a better cigar than a Tabanero. Find out for yourself here.

Ybor City Cigar Festival - November 19, 2016

Ybor City Cigar Festival - Ybor City, FL

Mark Your Calendars for the Biggest Cigar Event in the Cigar Capital of the World!

The Ybor Cigar Festival is on Saturday, November 19, 2016.
Gates open at 11am till 5pm
Located in Centennial Park
1800 E 8th Ave, Tampa, FL 33605

Admission is $5 per person. This family-friendly event will have guest speakers, cigar rolling demonstrations, great food, and more! We are passionate about Cigars and making the best Tampa cigars. At this special event, you will have the opportunity to see demonstrations of our Cuban Artisans hand-roll cigars. Come by to help support the history of Ybor City, FL! Find out more here.

Enjoy the 2016 Photo Re-Cap Below and We'll See You in 2017!

Tabanero Cigars | Ybor City Cigar Festival

Tabanero Cigars | Ybor City Cigar Festival

Tabanero Cigars Ybor City Cigar Festival

 

Our Vision at Tabanero Cigars

Hand-Made Cigars in History

When we see pictures like this but 100 years ago the dreamers like me ask our self how it would be to be there at that time. What would it be like to the smell the aromas, see the people, hear the language?
Tabanero Cigars - Hand Rolled Cigars in Ybor City, FL Owned by Yanko Maceda

Restoring Hand-Rolled Cigars in Ybor City, Florida

I ask myself if a factory in the US can get to 100 rollers again making 90k cigars per week, and in just six years we have gone from 200 cigars units per month to sell to 10k.

Do you believe that we have the quality, passion, and integrity to manufacture and sell 360k cigars per month hand-made in the USA by Cuban artisans?

I do, (and we all do at Tabanero Cigars), I don't pay attention to the naysayers. I concentrate in my Vision and to me this still the land of opportunities. I'm living a dream that it was impossible to fulfill back in Cuba.

Thank you for letting me share, 
Yanko Maceda

Keeping Quality Cigars Fresh

How Do You Keep Cigars Fresh?

Here at Tabanero Cigars we often get asked the question, “how do you keep cigars fresh?” We love this question because it’s an important one. We are passionate about cigars and maintaining the quality of our cigars once they leave our factory is important. In this post, we also discuss the importance of buying cigars directly from boutique factories rather than purchasing them from large cigar retailers. We hope this article will help answer your questions related to maintaining the quality of your cigars. 
Tabanero Cigars - Keeping a Great Cigar Fresh

Two Factors For Fresh Cigars

There are two key factors to keep in mind when keeping cigars fresh; temperature and humidity. 
Our cigars rolled here in our Tabanero factory in Ybor City, Tampa, FL use premium tobacco. This kind of tobacco is best when the temperature and humidity are controlled. This is important because in order to maintain its richness and taste from when it was rolled the temperature and humidity levels need to be controlled. When this premium tobacco burns, it releases sugars and oils stored in its leaves. These two elements of cigar tobacco contribute largely to the taste and flavor of the cigar. Here at Tabanero we spend a significant amount of time blending different tobacco together to achieve a certain flavor profile that we believe our customers will enjoy. If cigars are not properly maintained it will adversely affect the flavor profile of the cigar.
Temperature and humidity also affect how the cigar burns when it is smoked. Often times a cigar that has become too damp will burn too fast on a particular side. This phenomenon is called “tunneling”. The burn of the cigar will become uneven and will create flavors that were not intended when cigar was blended. 

So, How Do You Protect the Flavor and Burn of a Cigar?

Great question! Cigars need to be stored in a container where you can properly control the temperature and humidity. There are many different options for storing cigars. Many cigar aficionados use humidors or other containers that are air tight and lined with Spanish cedar. These containers should provide good air flow to ensure humidity and temperature levels are maintained.
Tabanero Cigars Milano Glass Top Rosewood Humidor - The best thing for keeping your cigars fresh.

What is the Optimal Temperature and Humidity Level to Keep Cigars Fresh?

You will find many articles out on the internet and other sources that suggest 68-72% humidity and a temperature of 70-72F degrees. This is generally a good rule of thumb HOWEVER, the real answer is, it depends. For example, the optimal humidity level for your cigars may be lower than 68 degrees if you live in a climate with high humidity levels such as Florida. If you live in a drier climate then you may find that your humidor needs to be kept slightly above 72%. Here at the Tabanero Factory we keep our humidity levels between 63-65%. We have found that for our Florida location this is the optimal level of humidity for aging and keeping our tobacco fresh to ensure our customers receive a quality product. 
There are many different humidification systems that can be purchased to help control humidity levels. For example, you can purchase humidity beads or humi-packs to help regulate and maintain your cigars. It’s also a good idea to purchase a digital hygrometer which measures both the temperature and humidity of your cigars. It’s very important to check your cigars from time to time. If the cigars feel spongy then your humidity levels are likely too high. If you can hear a crackling sound when gently rolling the cigars between your fingers then the environment is likely too dry. Maintaining the cigar’s humidity and temperature are vital when it comes to maintaining the quality and freshness of a cigar. 

Purchase Quality to Ensure Quality

All of the information that has been provided in the article assumes one thing; that the product you received has been properly cared for before it is delivered to you. When purchasing cigars, it’s critical that you purchase them from a company that you can trust. This can be a challenge when buying cigars from a large retailer. When purchasing cigars from a large US based retailer you must consider the amount of time it takes for cigars to be transported from cigar manufacturers located in Central and South America and the Caribbean. These cigars are not kept in properly humidified containers during shipping and transport. Cigars begin to lose their humidity when the leave the manufacturer. It could be several weeks by the time cigars are sent from the manufacturer and received by the cigar retailer and placed in proper humidification systems. By this point, cigars have lost a significant amount of humidification. This is why it is important to buy your cigars directly from the factory. Here at Tabanero all of our tobacco and rolled cigars are kept in large humidors where the humidity is carefully and properly maintained. Humidity levels are monitored throughout the day to ensure the cigars remain fresh. We also use priority 2-day shipping to deliver cigars to our customers to help minimize the impact of loss humidity. 
Hand-Rolling Cigars at Tabanero Cigar Factory in Ybor City, FL

Enjoy!

We hope that you have found this article to be helpful in maintaining the freshness and quality of your cigars. We also hope that this article has provided useful information to help inform your purchase decisions when buying cigars from a large retailer versus buying cigars direct from US based factories. We are so confident that you will receive a quality product from us that we offer a no questions asked 100% return policy when buying cigars from our Tabanero Factory. So sit back and relax and Hava-Taba! 

Tabanero Cigars - Featured on TV Show: Wild Travels

TV Show, Wild Travels makes a stop in Ybor City to learn more about Ybor's cigar heritage and passion that goes into cigar making at Tabanero Cigars. Click here to watch

July 23, 2016

0 comments

Cuban Cigar Rolling ›  


Cuban Cigar rolling at Tabanero Cigar Factory, Ybor City

We take a tremendous amount of pride in our craft of rolling cuban style cigars. Our focus is on quality, not quantity. In this article we aim to highlight the wonderful craft of cuban style cigar rolling that is used daily right here in the Tabanero factory here in Ybor City, Tampa, FL.

A cuban roller trains and learns the art of rolling cigars for 9 months. These rollers work independently, they do not work in pairs. They roll the entire cigar themselves versus rollers from Central America and the Caribbean who work in pairs. The men do the bunching and the woman perform the wrapping. This allows them to work faster. They are able to do 600 to 1000 cigars a day. A cuban roller only rolls 100-150 cigars per day. This allows the Cuban Artisan roller to focus on the craft and quality of rolling the cigar. The selection of tobacco is a very important part of the rolling process. High quality tobacco must be used to ensure proper construction. Oliva Tobacco is our local tobacco supplier here in Tampa. Oliva is the largest grower of Ecuadorian wrapper and binder and the largest supplier of filler. They sell filler tobacco from Nicaragua, D. Republic, Honduras, Ecuador, Mexico, Peru, and Indonesia. All of the world’s best tobacco can be found right here in Tampa through our supplier, Oliva Tobacco Company. When buying cigars from a larger tobacco manufacturer located in Nicaragua or Dominican Republic they will use tobacco filler that is indigenous to their country which limits the variety of tobacco and flavor you can experience in one of those cigars. At Tabanero, we have access to the best rollers and tobacco that is available. We have been in business for 5 years and have experienced tremendous growth. We believe we can rescue the industry 1 cigar at a time.

We use cuban style rolling exclusively. We believe it is superior to any other style of rolling. The roller lays out the binder leaf of the cigar. The roller then begins to bunch a blend of ligero, seco, and volado leaves together to create the filler of the cigar. As the roller bunches the cigar he or she is continuously feeling the bunch to ensure it contains the right amount of tobacco. The roller then rolls the binder leaf around the blend of filler tobacco and places it in a mold. The cigars rest in a mold for a couple hours. The cigars are then tested using a Drawmaster. The Drawmaster is a machine we have implemented here at Tabanero and is used tomeasure the draw of every single cigar that we roll. It’s important that the cigar doesn’t have too tight or too loose of a draw. If it’s too loose the cigar will burn hot and will not produce the flavor profile we are expecting from the blend. The roller then places a wrapper leaf around the cigar. Finally the roller will apply a Cuban triple cap. The final cap is the cap that should be used as a guideline for cutting the cigar. This triple cap is a sign of a high quality cigar made by a Cuban Artisan. The cigars are then placed in an air conditioned room for a period of 2 weeks. The cigars then rest in our large humidor for 90 days prior to fulfilling and shipping orders to our customers. Aging is a key component of the final product. Large production factories only keep cigars a max of six weeks compared to our 90 day agings process. 

I interview every roller prior to hiring them to ensure they share the same passion as we do here at Tabanero. It’s very important to us here at Tabanero that the rollers share in the same passion we do and most importantly enjoy what the are doing. I often over hear the rollers talking about how fortunate they are to roll here in Tampa at Tabanero. They truly enjoy their craft and it comes through in the quality of the cigars that we roll here at Tabanero. We believe in what we are doing! We approach cigar rolling a little differently. We produce about 3600 cigars per week using 5 rollers. We produce a limited amount of cigars per month. Our focus is on producing a quality product not quantity. We do offer a monthly membership where we reserve some special cigar blends and sizes for our members. People often ask why we don’t hire more rollers to meet the demand. Because we focus on quality and not quantity. For example, because we are a small factory we are able to focus on details such as draw. We have a machine that we have implemented at Tabanero that We are so confident in the quality of of cigars we have a “No Questions Asked” return policy. We are confident that because of our focus on quality that we will help restore the cigar industry right here in Tampa. We are hopeful that we can recreate Tampa as a cigar destination by encouraging other boutique cigar companies to start their business here in Tampa. We are so committed to this vision that we openly and happily share the resources that we have here at Tabanero with other cigar manufacturers here in Tampa.

We invite you to enjoy a quality rolled cigar by one of our Cuban Artisan rollers. Please be sure to visit us at our Factory Located at 1601 E. 7th Ave, Tampa, FL 33605